Solutions for manual inspection & mounting processes

Manual mounting and inspection processes require ergonomically designed workstations, organised provision of material and seamless interlinking of stations. Customers are looking for solutions that relieve the burden on employees, reduce errors and ensure adherence to cycle times – while also being flexibly adaptable to changing product variants.

Höhenverstellbare Montagelinie mit 3 Arbeitsplätzen und Rollenbahn

Flexible and ergonomic product processing

Height-adjustable assembly line with 3 workstations and roller conveyor: The assembly line has 3 workstations with electric height adjustment. This can be easily adapted to different body heights. An RBS-P 2066 gravity roller conveyor with a roller diameter of 40 mm extends across the entire width of the table top. The products can be moved effortlessly from one processing station to the next on this conveyor. Material is supplied via gripper box racks at the rear of the line. Above the workstations, the assembly line has a gantry structure with tool gliders and LED lighting.

  • Overall dimensions: 4500 x 800 x 2100 mm
  • Scope of delivery:
    • 3 workbenches 1500 x 800 x 750 (+300) mm with electric height adjustment and gantry structure
    • 3 LED lights
    • 3 tool gliders
    • 3 gripper box shelves
    • 1 roller conveyor RBS-P 2066 4500 x 400 mm integrated in table tops
Arbeitsplatz zur Bauteilprüfung mit angeschlossenem, flexibel gelagertem Gurtförderer mit Stopp- und Vereinzelungsfunktion

Height-adjustable test station with flexibly mounted feeder

Workstation for component testing with connected, flexibly mounted belt conveyor with stop and separation function: The workstation consists of Series 40 profiles and is equipped with a height-adjustable frame. A robust 12 mm steel plate serves as support. The GUF-P 2000 belt conveyor is attached to both the height-adjustable workstation and the machine positioned in front of it and is flexibly mounted at both ends. The workpieces can be accumulated on the conveyor belt with an integrated stop and separation function. They can be released and pulled onto the inspection table as required using a manual button. Light barriers ensure that the system stops as soon as the workpieces have accumulated to a certain position.

  • System dimensions: 822 × 2263 mm
  • Workstation:
    • Dimension: 750 x 600 mm
    • Height in centre position: 870 mm
  • Belt conveyor GUF-P 2000:
    • Dimension: 1650 x 360 mm
    • Speed: 5 m/min
  • Max. Total load: 25 kg
  • Input voltage: 230 V, incl. frequency converter
  • No pneumatics required

Practical examples

Montagehilfe 01

A pharmaceutical manufacturer was faced with the challenge of assembling heavy and precision-critical reciprocating pumps safely and ergonomically during the set-up process. A specially developed mounting support provides a solution and not only increases process reliability but also improves…

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GUF Schaumstoff 01

A manufacturer of customised foam packaging solutions produces die-cut foam parts for suitcase and insulation inserts, for example. The customer now requires an ergonomic sorting line that enables reliable separation of usable parts and punching waste.

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Montagetisch Chormappe 01

An office supplies manufacturer requires a manual workstation for the assembly of choral folders, allowing routine processes such as riveting the handles to be carried out productively and without physical strain.

 

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Verkettung Kartons 01

At a manufacturer of carton packaging, the carton blanks fed out from a production machine were stacked on pallets manually. The aim was to automate this process, with a robot taking over the palletising work in the future.

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Contact

For custom requests, please contact our technical sales department at info(at)mk-group.com, by phone at +49 2284598-­0 or using the contact form below.

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