The customer requires a pallet circulation system for the production of gate valves for water pipes, on which the valves can be assembled and buffered. The system then needs to transport the valves to the customer’s dipping station where they are checked for leaks.
Task
Motor blocks and cylinder heads are manufactured and assembled at an automobile manufacturer. Various motor components need to be flexibly supplied for mounting on the main line so that they can be subsequently assembled. There is no interim storage on the assembly line, meaning that production…
Task
Turned parts with a wide range of lengths (16 types) must be feed to a grinder. The feeding process must be performed horizontally and with only one belt conveyor. The workpieces are positioned by hand and removed by a gantry gripper provided by the customer. In order to keep the standstill…
Problem definition
In a welding plant for truck supports, four workstations have to be fully automatically interlinked with six welding cells. The manually pre-cured components are transported on pallets on two parallel conveying paths and delivered with precise positioning. Handling robots…
Assignment
The client requires a fully-automated assembly line that will assemble, test, label and store multi-component sanitary fittings. The product comprises a total of 14 separate plastic parts, which have high manufacturing tolerances. In addition to this, both the plant and the control system…
Problem definition
Measuring chambers are required for integration in a semi-automated production plant. The chambers must be completely enclosed and blacked out for the use of 3D camera systems. The products to be inspected are to be transferred to the chamber using automated guided vehicle systems…
Multiple machining stations needed to be interlinked for the production of electric motors for an electric sport utility vehicle. The stations needed to be interlinked across multiple levels. Lifts for lifting, lowering and turning are used to transport the pallets to the various…
Problem definition
In the production of longitudinal and cross beams, the production systems, the packaging robots and a station for manual tasks need to be interlinked. Positioning accuracy of +- 0.2 mm is required at the stations. Both longitudinal and cross beams are produced on the line, and the…
Problem definition
An automated cleaning station with an immersion bath is required in an assembly line for metal spindles. The spindles are loaded onto the conveyor by a customer-provided handling system and then transported into the cleaning solution, where they are rinsed. Any fluid and dirt…
Problem definition
Design, construction and start-up of a semi-automated workstation interlink system for rotating assemblies for stretching synthetic fibres. The workpiece carriers are provided in three different variants for the rotors, the housings and the finished assemblies. Part of the…